Honda TRX450R

Covered Models

  • 2004 Honda TRX450R
  • 2005 Honda TRX450R
  • 2006 Honda TRX450R
  • 2007 Honda TRX450R
  • 2008 Honda TRX450R
  • 2009 Honda TRX450R
  • 2010 Honda TRX450R
  • 2011 Honda TRX450R
  • 2012 Honda TRX450R
  • 2013 Honda TRX450R
  • 2014 Honda TRX450R

Honda TRX450R

GENERAL DATA
Producer Honda
Model TRX450R
Year
2004 – 2014

Image Honda TRX450R

Honda TRX450R

The Honda TRX450R was a really good four-wheeler for riding off-road. Lots of people who rode ATVs knew about it because it came out in 2004 and right away started winning races.

Honda made this model from 2004 to 2014 and the model was very popular because it had a strong engine, a frame made for racing purpose from the design phase, and it was really powerful.

 

A Heritage of Performance

The birth of such an extraordinary machine as TRX450R can be traced back into Honda’s rich history in both motocross and ATV development.

Back in the 80’s, Honda had already established a strong appearance in the ATV market, with the TRX250R model, which was a high-demonstration of two-stroke powerful machine on that time.

Once the popularity of four-stroke engines in off-road racing was gaining more traction, Honda target was to create a new flagship sport ATV, which could carry forward the legacy of TRX250R.

The TRX450R was designed as a sport ATV, to give the power and handling required for competitive racing, while a thrilling experience for recreational riders was also possible with this amazing ATV.

Design and Development

When Honda first came out with the TRX450R back in 2004, they didn’t just stick with the same design for 10 years. They kept tweaking it to make it better based on what riders were asking for.

  • In those first couple years (2004-2005), the TRX450R came with a 449.7cc four-stroke engine that was a lot like what Honda was putting in their CRF450R dirt bikes. They built this engine to have plenty of grunt down low – exactly what you need when you’re powering through mud or climbing hills on an ATV. The frame wasn’t an afterthought either. Honda designed it from scratch with racing in mind. They knew people would be taking these things around tight corners at high speeds and catching air off jumps, so they made sure it handled well and stayed stable when things got crazy. I remember test riding one of these first-gen models at my local dealer. Even though it was brand new technology at the time, you could tell Honda had done their homework on what makes a fun ATV to ride.
  • 2006-2014: Honda introduced important updates of engine and chassis for TRX450R in 2006. The engine was modified with bore and stroke, compression ratio and fuel distribution changes, resulting in power and improved the throttle reaction. Chassis also received updates to increase handling and suspension performance. In particular, an electric start version (TRX450ER) was added to the lineup, which provides more convenience for the riders.

TEHNICAL SPECIFICATIONS

ENGINE SPECIFICATIONS
Displacement 27.4 cu-in (449 cm³)
Bore & stroke 2004 – 2005: 3.70×2.55 in(94.0×64.8 mm)
2006 – 2014: 3.78 × 2.44 in (96.0 × 62.1 mm)
Compression ratio 2004 – 2005: 10.5:1
2006 – 2014: 12.0:1
Spark plug (standard) IFR8H11 (NGK) or VK24PRZ11 (DENSO)
Spark plug (high speed riding) IFR9H11 (NGK) or VK27PRZ11 (DENSO)
Spark plug gap 1.0-1.1 mm (0.039-0.043 in)
Valve clearance (cold) Intake: 0.006 in (0.16 mm)
Exhaust: 0.011 in (0.28 mm)
Idle speed 2004 – 2005: 1,600±100 rpm
2206 – 2014: 1,700 ± 100 min⁻¹ (rpm)
Power 36-39 horsepower (approximately 26.8 – 29.1 kW)
Top speed 74 mph (119 km/h)
DIMENSIONS & CAPACITY
Overall length 2004 – 2005: 72.7 in (1,846 mm)
2006 – 2014: 73.3 in (1,862 mm)
Overall width 46.3 in (1,177 mm)
Overall height 43.6 in (1,108 mm)
Wheelbase 2004 – 2005: 49.3 in (1,251 mm)
2006 – 2014: 50.2 in (1,275 mm)
Ground clearance 2004 – 2005: 4.5 in (114 mm)
2006 – 2014: 4.4 in (111 mm)
Dry weight 2004 – 2005: 350 lbs (159 kg)
2006 – 2014: 363 lbs (164.5kg)
Passenger capacity operator only
Maximum weight capacity 243 lbs (110 kg) rider, all cargo and accessories
TRANSMISSION & GEAR RATIO
Primary reduction 2.739
Gear ratio, 1st 2004 – 2005: 2.071
2006 – 2014: 2.923
Gear ratio, 2nd 2004 – 2005: 1.625
2006 – 2014: 2.23
Gear ratio, 3rd 2004 – 2005: 1.333
2006 – 2014: 1.785
Gear ratio, 4th 2004 – 2005: 1.12
2006 – 2014: 1.437
Gear ratio, 5th 2004 – 2005: 0.963
2006 – 2014: 1.181
Final reduction 2.714
Final drive chain DID520V6 or RK520 SMOZ10S
CHASSIS & SUSPENSION
Caster 5.87°
Trail 1.007 in(25.58 mm)
Front suspension Independent Double Wishbone
Front shock absorber Coil-over shocks
Front suspension travel 9 to 10 inches (approximately 230-250 mm)
Rear suspension Swingarm with Pro-Link
Rear shock absorber Single Coil-over Shock
Rear suspension travel 10 to 11 inches (approximately 250-280 mm)
FUEL & LUBRICANTS
Fuel recommendation unleaded gasoline, pump octane number of 95 or higher
Fuel tank capacity 2004 – 2005: 3.17 US gal (12.0 ℓ) including reserve
2006 – 2014: 2.72 US gal, 2.27 Imp gal including reserve (10.30 ℓ )
Fuel tank reserve 2004 – 2005: 0.50 US gal (1.9ℓ)
2006 – 2014: 0.79 US gal, 0.66 Imp gal (3.0 ℓ )
Engine oil capacity 2004 – 2005:
After disassembly: 1.27 US qt (1.20 ℓ)
After draining: 0.82 US qt (0.78 ℓ)2006 – 2014:
After disassembly: 0.90 US qt, 0.75 Imp qt (0.85 ℓ )
After draining: 0.69 US qt, 0.57 Imp qt (0.65 ℓ)
After draining & oil filter change: 0.73 US qt, 0.61 Imp qt (0.69 ℓ)
Engine oil recommendation API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label,
SAE 10W-40, 5W-30, JASO T 903 standard MA or MB, Pro Honda GN4 or HP4 (without molybdenum additives),
HP4M (with molybdenum additives) 4-stroke oil, or an equivalent.
Transmission oil capacity 2004 – 2005:
After disassembly: 0.69 US qt (0.65 ℓ)
After draining: 0.58 US qt (0.55 ℓ)2006 – 2014:
After disassembly: 0.85 US qt, 0.70 Imp qt (0.80 ℓ )
After draining: 0.72 US qt, 0.60 Imp qt (0.68 ℓ)
Transmission oil recommendation API Service Classification SG or higher except oils labeled as energy
conserving on the circular API service label, SAE 10W-40,
JASO T 903 standard MA, Pro Honda HP Trans Oil, Pro Honda GN4
or HP4 (without molybdenum additives) 4-stroke oil, or an equivalent.
Cooling system recommendation Pro Honda HP Coolant or an equivalent high quality ethylene glycol
antifreeze containing corrosion protection inhibitors specifically
recommended for use in aluminum engines
Cooling system capacity 2004 – 2005: 1.4 US qt (1.3 ℓ)
2006 – 2014: 1.6 US qt, 1.3 Imp qt (1.5 ℓ )
TIRES
Tire size, front 2004 – 2005: AT22×7R10×∗
2006 – 2014: AT21×7R10** DUNLOP KT331H
Tire size, rear AT20×10R9∗∗
Tire pressure, front & rear (cold) Normal pressure – Front: 4.0 psi(27.5 kPa,0.275 kgf/cm2) Rear: 4.7 psi(32.5 kPa,0.325 kgf/cm2)
Maximum pressure – Front: 4.6 psi(31.5 kPa,0.315 kgf/cm2) Rear: 5.3psi​(36.5 kPa,0.365 kgf/cm2)
Minimum Pressure – Front: 4.6 psi(31.5 kPa,0.315 kgf/cm2) Rear: 5.3psi​(36.5 kPa,0.365 kgf/cm2)

ELECTRICAL & LIGHTS
Generator 0.200 kW/5,000 rpm
Battery 12 V-6 Ah (TRX450ER only)
Headlight 12 V 30/30 W × 2
Stop/tail light LED
Oil high temperature indicator 12 V 3.4 W
BRAKE
Front brake type Hydraulic disc brakes
Rear brake type Hydraulic disc brakes

The Honda TRX450R had some really impressive specs under the hood, which is why it performed so well out on the trails.

Honda gave it a four-stroke engine with just one cylinder that was liquid-cooled to keep it from overheating during those long summer rides. What made this engine special was its “unicam” design – Honda basically took this idea straight from their dirt bikes. It was a smart move because it made the engine both stronger and more efficient while keeping things simple.

I remember when I first saw a TRX450R engine – you could tell right away it wasn’t your average ATV powerplant. The thing just looked purposeful, like it was built for serious riding rather than just cruising around the farm.

The engine dislocation varies slightly in years, with early models with 449.70cc engine and later with 449.49cc engine versions.

The TRX450R’s gearbox is a real gem – you get five speeds to play with, which lets you pick exactly how much power you want depending on the trail. Need to crawl over rocks? First gear’s got you covered. Want to blast down a straightaway? Fifth gear will let you fly.

As for the frame and suspension, Honda didn’t cut any corners. The frame is both tough and light – exactly what you want when you’re bouncing through the woods or catching air off jumps.

Up front, you’ve got those double wishbone arms that let each wheel do its own thing. This means when your right wheel hits a rock, your left wheel stays planted. You can also adjust how stiff the springs are, which is super handy. I’m on the heavier side, so I crank mine up a bit more than my buddy does on his.

The rear suspension is where things get interesting. Honda uses their Pro-Link system, which is pretty clever. When you hit small bumps, it’s nice and soft, soaking them up like nothing. But hit something big, and it progressively gets firmer so you don’t smack the frame on the ground. The single-shock setup keeps everything neat and centered, which helps with balance.

Best part is you can tweak just about everything. You can adjust how fast the shock rebounds after a hit and how much resistance it gives when being compressed. Took me a whole Saturday of trail riding to get mine dialed in just right for the woods near my house, but man, was it worth it!

Why the Honda TRX450R Was So Special – Performance That Blew People Away

The TRX450R was a beast on the trails and tracks. Ask anyone who’s ridden one, and they’ll tell you two things stood out: The power delivery was something else.

When you pushed the gas, it took off right away and felt like a strong push in your back. But it wasn’t just about being super strong at high speeds. It had pulling power all the time, whether you were going slow over bumps or speeding through rough patches. The handling was what set it apart though.

The frame and suspension worked together perfectly, giving you pinpoint control. You could throw it into corners at speeds that would make other ATVs wash out, and the TRX450R would hold its line. At high speeds, it felt stable and planted, not twitchy like some race quads. These qualities made it a natural choice for racers. From amateur weekend warriors to pro-circuit riders, the TRX450R racked up wins across all types of ATV racing. The results spoke for themselves.

The Mark It Left on ATV History

It’s been years since Honda stopped making the TRX450R, but its impact is still felt today. It changed what people expected from a sports ATV. Before the TRX450R came along, most sport quads were either fast but unreliable or reliable but boring. Honda showed you could have both – a high-performance machine that wouldn’t leave you stranded in the middle of nowhere with a blown engine. Look at any modern sports ATV, and you’ll see design ideas that Honda pioneered with the TRX450R. The way the rider sits on the machine, how the suspension is tuned, and even how the power is delivered – all influenced by what Honda got right with the TRX450R. Even though they stopped making them in 2014, clean used models still command good prices. People who know ATVs will still line up to buy a well-maintained TRX450R over newer alternatives. It’s one of those rare machines that earned its legendary status the hard way – by being genuinely better than what came before it.

How It Came to Be

To understand why the TRX450R was such a visionary trendsetter, you need to know first what was happening at that time in the ATV world when it was developed. The two-stroke engines were the best because they were light, had a lot of power, and were easy to ride when the first ATV racing started. But they weren’t so great because you had to fix them a lot, they made a lot of noise, and they made a lot of smoke. As four-stroke technology improved, the motocross world started shifting away from two-strokes. Honda had been winning races on two wheels for decades, and they took all that knowledge and poured it into their ATVs. They weren’t just dabbling in the market – they brought their A-game from motorcycle racing. The early 2000s were a high point for sports ATVs. Yamaha, Suzuki, and others were all bringing their best machines to market. Honda couldn’t just show up with something average – they had to knock it out of the park. And they did. I remember the first time I saw one in person at a dealership. The salesman kept saying, “This isn’t just another ATV,” and after a test ride, I had to agree. Honda had built something special.

How Honda Built the Perfect Sport ATV

Honda studied the market very well before building the TRX450R, and they came up with the idea to create something that would cover both segments, the serious racers and weekend normal guys like you and me just looking for fun.

They knew the engine was going to make or break this ATV, and because they didn’t want to reinvent the wheel, they borrowed the CRF450R dirt bike technology.

The frame and suspension weren’t just thrown there but were well-designed also. Honda made sure they worked perfectly with the engine to create a balanced ride. They wanted a machine that could zip around corners but also stay steady at high speeds – not an easy balance to find.

Another aspect well designed to this bike is the rider’s comfort because they know that if the rider is uncomfortable riding it for more than an hour, then the power will be useless.

With this in mind, the Honda engineers designed the seat position, handlebar height, and controls in such a way that riders could shift their weight easily and stay in control when riding hard.

What Made the Engine So Good

The TRX450R’s engine was the most important part of the build.

It was a four-stroke engine with just one cylinder. This gave it a good amount of push and pulling power. So, it worked well whether you were slowly climbing a steep hill or going fast on a flat path.

A really clever thing was the “Unicam” design. Most engines use two parts called “cams,” but Honda used only one to open and close the parts that let air in. This made the engine lighter and simpler, but it still worked really well.

They used the liquid to cool the engine down. This stopped it from getting too hot, which was important when you rode for a long time on hot days or when you were racing the ATV really hard.

As already specified earlier in this article, Honda kept fine-tuning the engine to make it better over the years:

  • They changed the bore and stroke (the dimensions inside the engine) to adjust how power was delivered
  • They increased the compression ratio to get more power out of each drop of fuel
  • They improved the carburetor to get better throttle response and power

The Frame That Could Take a Beating

The TRX450R’s frame was both strong and lightweight, which in my opinion is exactly what you want in a sport ATV. Honda used different frame designs over the years, always looking to find the perfect balance between strength and weight, not just in this model, but in all its ATVs.

Getting Power to the Ground

The TRX450R had a five-speed manual transmission that gave riders complete control. You could pick exactly the right gear for whatever terrain you were on – first gear for technical rock crawling, fifth gear for wide-open desert runs.

The clutch was built to handle all that power and to allow for smooth gear changes. The final drive system efficiently transferred power from the transmission to the rear wheels.

Stopping Power

Knowing the power of its engine, Honda used hydraulic disc brakes on both the front and rear wheels because they were conscious that this could be the difference between a close call and a crash. These types of brakes provided strong stopping power, and, unlike drum brakes, they didn’t fade or get weak with heavy use.

The calipers and master cylinders were made of high-quality material to ensure that when you squeeze the brake lever or press the foot pedal, your ATV will have predictable braking every time.

Comfort and Control

Honda made sure the TRX450R was comfortable to ride, even during aggressive trail riding or racing.

The sitting position lets riders easily shift their weight forward and back or side to side, which is crucial when navigating rough terrain.

The handlebars were positioned just right to give good leverage for steering while keeping the controls within easy reach.

All the controls – throttle, brakes, clutch, and shifter – were designed to be easy to use and intuitive, so riders could focus on the trail ahead rather than fumbling with controls.

Different Models for Different Riders

While Honda kept the basic design the same, they offered a couple of different models:

The original TRX450R came with a kick-start, which some old-school riders preferred for its simplicity.

Later, Honda introduced the TRX450ER with an electric start button. This was a welcome addition for many riders – especially after a long day of riding when your leg might be too tired for kick-starting!

Dominating the Race Scene

The TRX450R quickly made a name for itself in racing circles:

In motocross racing, it became the machine of choice for many pro riders. The ATV has an amazing combination of power and handling, which was hard to beat on a tight track with jumps by any other ATV at that time.

The TRX450R was also dominating cross-country racing, where its reliability and ability to handle different types of terrain gave riders an edge in long races.

 

Comparison with Competitors

Honda TRX450R competed in racing back then with other high-end sports ATVs from manufacturers such as Yamaha, Suzuki, and Kawasaki. Here are the competition’s contemporary models:

  • Yamaha YFZ450R: The Yamaha ATV was a close contestant to the TRX450R, which offers the same level of performance and handling.
  • Suzuki LT-R450: The Suzuki machine was another strong contender in the sport ATV market, known for its powerful engine and aggressive handling.
  • Kawasaki KFX450R: This was also a competitive machine, offering a mixture of power and agility.

Each of these ATVs had its own strengths and weaknesses, and the best option for a rider often depended on their personal preferences and riding style. However, the Honda TRX450R stood out for its well-rounded performance, reliability, and racing pedigree.

 

Common upgrades that can be done to the Honda TRX450R:

1. Engine & Performance Upgrades

  • Exhaust System updates can be done to increase airflow, reduce backpressure, and enhance sound. This will result in more horsepower, better throttle response, and improved top-end.
      • Popular brands for exhaust system:
        • HMF Racing
        • FMF (Factory 4.1, Powercore)
        • Yoshimura RS-2
        • DASA Racing
  • Air Filter & Intake System upgrade improves airflow into the engine and increases performance and engine efficiency.
      • Popular Brands:
        • K&N
        • UNI Filter
        • FUEL Customs Intake Kits
        • Pro Design Pro Flow Intake Kit
  • Jet Kit / Fuel Controller – This type of upgrade tunes the fuel-air mixture to match intake/exhaust, which results in power maximization, prevents lean running, smoother throttle.
      • Popular Brands:
        • DynoJet Jet Kit (carb models)
        • Fuel Moto Tuner
        • Vortex ECU (for EFI models)
  • Big Bore Kit – Increases engine displacement (e.g., 470cc–500cc), this resulting in more horsepower and torque.
      • Popular Brands:
        • CP-Carrillo (Pistons)
        • Athena Big Bore Kits
        • JE Pistons
        • Hot Cams & Cylinder Works Kits
  • High-Compression Piston – This helps to raise the combustion pressure which results in increased torque and acceleration.
      • Popular Brands:
        • Wiseco
        • JE Pistons
        • CP Pistons
  •  Performance Camshaft – This upgrade alters valve timing for better engine performance, giving more power in mid to top-end, depending on grind.
        • Popular Brands:
          • Hot Cams (Stage 1, Stage 2)
          • Web Camshafts
          • DASA Racing

    2. Suspension & Handling Upgrades

  •  Front & Rear Shocks – These upgrades improves shock absorption and adjustability, offering better control, smoother ride, custom tune for rider weight/style.
      • Popular Brands:
        • Elka Suspension
        • Fox Float Evol
        • PEP Suspension
        • Works Performance
  •  A-Arms (Wider / Long-Travel) – The long travel has huge advantage, because increases front-end width and suspension travel, this giving the ATV enhanced stability, cornering, and bump absorption.
      • Popular Brands:
        • Houser Racing
        • Laeger’s
        • Lonestar Racing (LSR)
        • Roll Design
  •  Swingarm Upgrade – This strengthens rear suspension and allows travel adjustment, offering greater durability, especially for racing/jumping situations.
      • Popular Brands:
        • RPM
        • LSR
        • Houser
  • Steering Stabilizer – Dampens handlebar jolts, helping to reduce fatigue and improve high-speed stability.
        • Popular Brands:
          • Precision Racing
          • Streamline
          • Elka System 3

    3. Drivetrain Upgrades

  •  Aftermarket Clutch Kit – Upgrades clutch plates and springs, offering better grip and more durability under load and stress.
      • Popular Brands:
        • Hinson Racing
        • Rekluse
        • Barnett
        • ESR
  • Sprockets & Chains – Changes gear ratios or improves durability, resulting in tailored acceleration/top speed, longer lifespan.
      • Popular Brands:
        • Renthal
        • Sunstar
        • DID Chains
        • JT Sprockets
  • Axle (Wider/Stronger)  – Reinforces and widens rear axle for better cornering, stability, and handling.
        • Popular Brands:
          • RPM Dominator II
          • Durablue
          • LSR Axcalibar

    4. Controls & Ergonomics

  •  Handlebars – Customizes rider cockpit for better comfort and leverage.
      • Popular Brands:
        • ProTaper
        • Renthal
        • Fasst Flexx Bars
  • Steering Stem – Adds height and strength for more comfort and durability.
      • Popular Brands:
        • Houser Racing
        • LSR
        • Rath Racing
  • Nerf Bars / Foot Pegs – Increases rider safety and grip, prevents foot slippage, adds protection.
        • Popular Brands:
          • AC Racing
          • Rath Racing
          • DG Performance
          • X-Factor

    5. Braking Upgrades

  • Steel-Braided Brake Lines – These reduce line expansion under pressure, offering improved brake feel and response.
      • Popular Brands:
        • Galfer
        • Streamline
        • HEL Performance
  • Brake Rotors & Pads – Increases braking efficiency and durability, giving better heat dissipation and stopping power.
        • Popular Brands:
          • EBC Brakes
          • Braking
          • Galfer

    6. Electrical & Tuning

  •  High-Output Stator & Battery – Supports additional accessories (lights, fans), giving more reliable power supply.
      • Popular Brands:
        • Trail Tech
        • Ricky Stator
        • Shorai Batteries
  • Programmable CDI / ECU – Modifies ignition timing and rev limit, providing better performance and response.
        • Popular Brands:
          • Vortex
          • DynaTek
          • ESR CDI Boxes

    7. Cosmetic & Protection Upgrades

  •  Graphics Kit – Adding custom look and style for a fresh aesthetic, or maybe team identity.
      • Popular Brands:
        • Attack Graphics
        • Factory Effex
        • Senge Graphics
  • Skid Plates & Guards – Protects undercarriage and components, offering durability and peace of mind during rough riding.
    • Popular Brands:
      • PRM
      • Ricochet Off-Road
      • Tusk

 Honda TRX450R – Troubleshooting

Problem Description Solution
Hard Starting (Cold/Hot) Engine is difficult to start, especially when cold or after warming up. Check valve clearance, clean or replace spark plug, inspect carburetor/fuel injector, clean air filter.
Engine Won’t Start Cranks but does not fire up. Ensure kill switch is off, check for spark, inspect fuel delivery, verify compression.
Engine Stalls Engine starts but dies shortly after. Clean carburetor jets, inspect fuel lines, check idle speed and air/fuel mixture.
Loss of Power ATV feels sluggish or bogs down during acceleration. Clean air filter, inspect exhaust for clogs, check for proper jetting or fuel mapping.
Overheating Engine runs hotter than normal or overheats. Check coolant level, radiator cap, fan operation, and remove dirt from radiator fins.
Clutch Slipping Engine revs but ATV doesn’t accelerate properly. Adjust or replace clutch cable, inspect and replace worn clutch plates.
Excessive Smoke from Exhaust Blue or white smoke coming from exhaust. Blue = burning oil (check valve seals, piston rings); White = coolant leak (check head gasket).
Grinding Gears or Hard Shifting Trouble shifting gears, or unusual noises from gearbox. Check clutch adjustment, inspect transmission oil, ensure proper lubrication and no damage.
Battery Not Charging Battery dies quickly or does not charge. Test stator, regulator/rectifier, and battery. Check for damaged wiring.
Electrical Issues Lights, indicators, or ignition not working properly. Inspect fuses, wiring harness, ground connections, and switchgear for damage or corrosion.
Unstable Idle Idle speed fluctuates or ATV idles rough. Adjust idle screw, clean carburetor, check for vacuum leaks.
Backfiring Loud pop or bang from the exhaust. Check air/fuel mixture, exhaust leaks, ignition timing, or spark plug condition.
No Spark Engine turns but there’s no ignition spark. Inspect CDI unit, ignition coil, stator, spark plug, and wiring harness for continuity.
Blown Fuses Frequently Fuses keep blowing, causing loss of power to systems. Trace for shorts in wiring, faulty components, or water ingress; use correct fuse ratings.
Weak or Flickering Lights Headlight or tail light flickers or dims when revving. Check battery voltage, stator output, regulator/rectifier, and all ground connections.
Intermittent Spark Spark is inconsistent, causing random misfires or stalling. Check ignition coil, wiring harness, stator, and CDI for intermittent faults or heat damage.
Starter Not Engaging Starter motor spins but doesn’t engage engine. Check starter clutch, starter gear alignment, or damage to starter gear mechanism.
Starter Motor Doesn’t Turn Pressing the start button does nothing. Test starter relay, solenoid, battery, and check for corroded or loose connections.
Cam Chain Noise (Rattling) Rattling or slapping noise from engine. Check cam chain tensioner for wear or failure, and inspect cam chain guides.
Low Compression Engine feels weak and hard to start. Perform compression test; if low, inspect piston rings, valves, and head gasket.
Piston Slap or Knocking Tapping or knocking noise from engine at idle or under load. Check piston and cylinder wear, wrist pin play, or bearing damage; rebuild may be needed.
High Oil Consumption Oil level drops quickly without visible leaks. Inspect valve seals, piston rings, and cylinder walls for wear.
Oil in Coolant or Vice Versa Milky oil or discolored coolant. Indicates head gasket failure or crack in engine casing; requires teardown and inspection.

Honda TRX450R – Q & A

ENGINE & MECHANICAL

ELECTRICAL SYSTEM

A single-cylinder, 4-stroke, liquid-cooled engine.

Yes, it has a 5-speed manual transmission with a manual clutch.

  1. Unleaded gasoline, typically 91 octane or higher for high-compression engines.

10W-40 motorcycle-specific oil (e.g., Honda GN4 or similar).

Every 10–15 hours of use or after every few rides.

Intake: 0.006 in (0.15 mm), Exhaust: 0.011 in (0.28 mm) – always check your year-specific manual.

Every 20–30 hours of use or if hard starting occurs.

Yes, several kits are available (e.g., 470cc, 480cc) for increased power.

2006–2014 models do; 2004–2005 are kick-start only.

Faulty stator, CDI box, coil, or kill switch issue.

12V sealed lead-acid battery (YTX9-BS or similar).

Use a multimeter to check resistance between stator leads per the service manual.

Possibly a weak stator or voltage regulator issue.

High-output stator kits (e.g., Trail Tech or Ricky Stator).

No spark, intermittent starting, or engine cutting out at high RPM.

12.6–12.8V resting; 13.5–14.5V when running.

Yes, but high-power lights may require a stronger stator.

Check fuel, spark, compression, and timing—any one could be the issue.

SUSPENSION & HANDLING

COMMON PROBLEMS

Independent double A-arm suspension.

Swingarm with a single shock (Pro-Link system).

Yes, with aftermarket A-arms and shocks.

Improved cornering and stability.

Could be poor alignment or need for a steering stabilizer.

Elka, Fox, PEP, and Works Performance are excellent choices.

Use a spanner wrench to turn the preload collar on the shock.

Incorrect spring rate or worn shocks.

Yes, periodically inspect and grease to prevent wear.

Set toe-in slightly (about 1/8″) using tie rods and a tape measure.

Lean air/fuel mixture or exhaust leak.

Low coolant, blocked radiator, weak water pump, or lean jetting.

Check valve clearances, air/fuel screw, and ensure proper jetting.

Likely a jetting issue—try a richer main jet.

Dirty carburetor or intake leak.

Could be a lean pilot circuit or bad accelerator pump.

Worn sprockets or improper chain tension.

Replace the float needle or adjust the float height.

Overfilled crankcase or worn piston rings causing blow-by.

Check motor mounts, bent crank, or unbalanced tires/wheels.

MISCELLANEOUS MAINTENANCE

TRANSMISSION & CLUTCH

Every 1–2 rides in dusty conditions, or every 10 hours.

1.0–1.5 inches of slack at the midpoint.

Around 1.3 quarts (1.2 L); use Honda HP coolant or equivalent.

29 ft-lbs (39 Nm); always refer to service manual for your model year.

Honda dealers, Clymer manuals, or online PDF sources like Cyclepedia. Just google it and you’ll find it.

Worn clutch plates or weak clutch springs; may need a rebuild.

80W-85 gear oil or a dedicated wet clutch-compatible oil.

Yes, but it’s not recommended for longevity.

Check clutch cable adjustment, oil condition, or internal shift fork issues.

13T front / 38T rear sprocket is common for stock gearing.

 Honda TRX450R – Maintenance Schedule

Component Type of maintenance -> whichever comes first Hours Km
Fuel line Inspect 200 2000
Throttle operation Inspect 200 2000
Air cleaner housing Clean 100 1000
Spark plug Inspect 200 2000
Valve clearance/decompressor system Inspect 100 1000
Engine oil Replace every 12 months or -> every -> 100 1000
Engine oil filter Replace 100 1000
Transmission oil Replace 100 1000
Engine idle speed Inspect 100 1000
Radiator coolant Inspect 100 1000
Drive shaft boots Inspect 100 1000
Cooling System Inspect 100 1000
Drive chain Inspect – Lubricate 50 500
Drive chain slider Inspect 100 1000
Brake fluid Inspect 100 1000
Brake pads wear Inspect 200 2000
Brake system Inspect 100 1000
Brakelight switch Inspect 100 1000
Skid plates, engine guard Inspect 100 1000
Clutch system Inspect 100 1000
Suspension Inspect 100 1000
Spark arrester Clean 100 1000
Nuts, bolts, fasteners Inspect 200 1200
Wheels/tires Inspect 100 1000
Steering shaft holder bearings Inspect 200 2000
Steering system Inspect 200 2000